2004 636 wont rev past 12000 rpm's
#31
I have been a mechanic for like 10 years for the record.

I had a very similar problem with my 03 636 streetbike.

When I would clutch up a highchair or spreader it would buck and hesitate. but not just at 12k rpm's it would do it at all rpm levels. But like your problem it would not do it in neutral and only under a load. It would do it on a sit down or ss but more on a tank wheelie. I dunno why but it did.

I tried changing everything. I had 3 other 636's to swap parts off to test.
nothing worked. you name it I changed it.

then my friend said "dude you got a problem with your wire harness I bet just change the whole thing and see what happens"

So I swapped the whole harness(its not that bad at all)

problem solved. Been riding it ever since with no issues.
I did save the old harness and planned on testing every single wire for shorts or continuity issues but I got lazy and never did it.

This may be your problem too I hope. later
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#32

Quote Originally Posted by Greg M
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I have been a mechanic for like 10 years for the record.

I had a very similar problem with my 03 636 streetbike.

When I would clutch up a highchair or spreader it would buck and hesitate. but not just at 12k rpm's it would do it at all rpm levels. But like your problem it would not do it in neutral and only under a load. It would do it on a sit down or ss but more on a tank wheelie. I dunno why but it did.

I tried changing everything. I had 3 other 636's to swap parts off to test.
nothing worked. you name it I changed it.

then my friend said "dude you got a problem with your wire harness I bet just change the whole thing and see what happens"

So I swapped the whole harness(its not that bad at all)

problem solved. Been riding it ever since with no issues.
I did save the old harness and planned on testing every single wire for shorts or continuity issues but I got lazy and never did it.

This may be your problem too I hope. later

pin to pin tests take forever. Good choice to just toss the old harness.
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#33

Quote Originally Posted by Greg M
View Post
I have been a mechanic for like 10 years for the record.

I had a very similar problem with my 03 636 streetbike.

When I would clutch up a highchair or spreader it would buck and hesitate. but not just at 12k rpm's it would do it at all rpm levels. But like your problem it would not do it in neutral and only under a load. It would do it on a sit down or ss but more on a tank wheelie. I dunno why but it did.

I tried changing everything. I had 3 other 636's to swap parts off to test.
nothing worked. you name it I changed it.

then my friend said "dude you got a problem with your wire harness I bet just change the whole thing and see what happens"

So I swapped the whole harness(its not that bad at all)

problem solved. Been riding it ever since with no issues.
I did save the old harness and planned on testing every single wire for shorts or continuity issues but I got lazy and never did it.

This may be your problem too I hope. later

You hope this is my problem? /Facepalm... I hope its just plugs... I will let everyone know... The bike did sit for about 2 years and it had birds in the exhaust, ants in and on the air box.... So it could just be something in the wire harness... Sounds like its going to get expensive! But after its fixed.... should run like a champ!
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#34

Quote Originally Posted by MVSBrendon
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Diagnostics, parts and labor is my guess.....





Did you pull the old ones yet? If so, what condition are they in... pics?

Havent pulled the old ones... just ordered new plugs on egay yesterday... still riding the bike...

i wont swap until I get new plugs in hand, and i will take some pics of the plugs.
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#35

Quote Originally Posted by AdrenalineBoyz
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Havent pulled the old ones... just ordered new plugs on egay yesterday... still riding the bike...

i wont swap until I get new plugs in hand, and i will take some pics of the plugs.

keep us posted,
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#36
buy a Honda
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#37

Quote Originally Posted by 50slut
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buy a Honda

They don't come with the circle button though...
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#38

Quote Originally Posted by MVSBrendon
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They don't come with the circle button though...

they dont need one they were built with one
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#39

Quote Originally Posted by 50slut
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they dont need one they were built with one

lol yup yup
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#40

Quote Originally Posted by 50slut
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they dont need one they were built with one

Yeah, but like everything on a Honda, they never work right....
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