How to make an Easy Pull Clutch
#1
The MSR Pro Raptor EZ Pull lever I ordered would not fit on my LTR450.
In fact, the stock clutch cable inner steel cable is oddly very long, and nothing but the stock lever would fit.
So I drilled out my LTR450 clutch lever, put in a small collar with custom notches, And now my stock lever is an EZ pull lever.
This mod should work for just about any bike, when drilling, start with a very small bit, and keep gradually increasing in size, you may have to drill it out like 7 times, but if you dont follow those steps, you will end up destroying the lever, because the bit will catch and oblong the hole.
You dont have to add the collar, but I did. It came out of the pivot of an old clutch lever from an 87 XR200 I think.
Here are some pics of the mod...


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#2
Damn...Good stuff
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#3
hows that working.... lots of sharp edges to fray ur cable
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#4

Quote Originally Posted by f4ibry
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hows that working.... lots of sharp edges to fray ur cable

I smoothed the edges with a dremel. here is my newest one...
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#5
looks sweet
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#6
Good shit...Better start making some more and shipping them out. lol
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#7

Quote Originally Posted by p8tballking
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Good shit...Better start making some more and shipping them out. lol

I got it down to a science now, lol. first one was kinda rough looking
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#8

Quote Originally Posted by 12oclocker
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I got it down to a science now, lol. first one was kinda rough looking

looks like a pain though, (well for me, lol), I've got a moose ezpull. But its not very easy to pull. Lol. How much would you charge me for one of those?
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#9
nice how well does it work?
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#10

Quote Originally Posted by imafrogg420
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nice how well does it work?

the newest one I made works BETTER than a MSR pro raptor on my CRF230F!
I'm gonna start doing this mod instead of buying the msr's, whenever possible, lol.


looks like a pain though, (well for me, lol), I've got a moose ezpull. But its not very easy to pull. Lol. How much would you charge me for one of those?

without your bike here, it may be pretty tricky.
Drilling the hole is easy, but when I reslot it deeper for the cable to slide down to the new hole, It's kinda of hard to do that without having the bike here.
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