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+--- Thread: 03-06 zx6 $65 Autozone Fuel Pump Replacement (/showthread.php?tid=45842)
03-06 zx6 $65 Autozone Fuel Pump Replacement - StuntBikeJake - 12-16-2012
Kawasaki wants $355 bucks for a new fuel pump.. FUCK THAT!!!
Here is an alternative for 1/6th the cost...
Tools Required:
10mm socket (remove pump from tank)
Flat head screwdriver
Phillips head screwdriver
Needle nose pliers
Wire strippers
14-16 guage spade connectors
1 can of throttle body cleaner
Compressed air
And a fuel pump for a 1995 Honda Civic w/ the 1.5 liter non v-tech engine
Reference part # E8335
Remove pump from tank.
Remove little brass screws from both sides of the body.
Remove white clip from housing
Undo power and ground connections
Remove the valve and rod assembly
Pull apart pump module from base
Alot of garage floating around in mine...
Unclip pump holder
Remove strainer
Now remove the pump from the housing
Pop the cover off of the connections
Similar but different..
Cut the wires to the pump, ( as close to the pump as you can)
Strip the wires, install spade connectors onto ends
Swap over white clip
You will need to trim down the clip as so:
Install wires onto pump.
Trim down center of connectors, you will see why in a few when reassembling
Reinstall strainer after spraying out with throttle body cleaner and blowing out with the air hose.
Reinstall rubber fitting from original pump! Not the new one, will not work
And retaining clip
This is why we had to trim connectors..
Reinstall white clip
Make sure they are clipped in completely
Reinstall pump assembly into body/ housing
Reinstall valve and linkage
Reinstall brass screws
Reconnect wiring
Reinstall into tank and proceed to grip and rip.
Remember to make sure you have the positive hooked to the positive on the pump.. otherwise you will be pulling it all apart again...
03-06 zx6 $65 Autozone Fuel Pump Replacement - StuntBikeJake - 01-01-2013
Originally Posted by lee majors
03-06 zx6 $65 Autozone Fuel Pump Replacement - busterbrian636 - 01-01-2013
I say run it till it breaks then we can worry about it... Lol
03-06 zx6 $65 Autozone Fuel Pump Replacement - lee majors - 01-01-2013
Originally Posted by StuntBikeJake
03-06 zx6 $65 Autozone Fuel Pump Replacement - gixxr2006 - 01-02-2013
There is always that one guy that fucks up the party everytime!! Lol!! I ride with these guys and if e.t or jake has not blown a motor yet then it's money!! E.t is bang-n the limiter every session!! End of story!! Nice right up fellas !!!
03-06 zx6 $65 Autozone Fuel Pump Replacement - JohnnyP - 01-02-2013
Anyone try these?
http://www.ebay.com/itm/New-Intank-F...80997409005%26
03-06 zx6 $65 Autozone Fuel Pump Replacement - StuntBikeJake - 01-05-2013
03-06 zx6 $65 Autozone Fuel Pump Replacement - Greg M - 01-06-2013
This is a fantastic write up well done Stuntbike Jake! And Looks like Johnny P has a great find as well.
I will never buy a used OEM pump again. Those Spark plugs a look a little Rich to me I would replace them and recheck the new ones after a few good sessions.
03-06 zx6 $65 Autozone Fuel Pump Replacement - lee majors - 01-06-2013
Originally Posted by Greg M03-06 zx6 $65 Autozone Fuel Pump Replacement - E.T. - 01-08-2013
My bike just blew up
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