My 2001 F4i electrical gremlin fix - Petarded - 11-22-2010
Long story short my 2001 f4i wouldn't start ... a month and multiple purchases later, I found the problem and wouldn't have had to buy anything... here's the steps I went through hopefully this will help someone in the future with a similar issue. 
- Was getting no fuel pump but after hot wiring it... it turned right on.
- No headlights but after testing... they had power but bad ground
- Strangeness... With the brights off... the engine kill switch would turn the brights indicator (on the speedo) on and off.
- Checked all fuses and none were blown
- Researched and saw the ignition switches on the f4i's go bad... so I bought and replaced ignition key switch... still broken.

- Found a whole new wiring harness on ebay (with relays for about the same cost as just purchasing new relays) and before replacing the whole harness I swapped out the relays (there are two in the tail section and one underneath the airbox)... still broken.

- Went to the stunt spot pulled a ECU off a friends bike and swapped it to test ... still broken.

- Decided it was time to replace the harness...
... cranked some tunes in the garage... stripped the bike and started pulling apart the harness.
- Pulled apart molex connectors and as I pulled a white molex apart under the airbox a piece of plastic came out...
I inspected it and sure enough connection in that molex was broken and bad ... (Green wire which was a ground).
- Soldered the green wire together outside the molex... electrical taped it... FIXT!!!
  
 


My 2001 F4i electrical gremlin fix - da Liks - 11-23-2010
been there, done that. only i didnt have all the hassle, i just checked all the connectors haha!
My 2001 F4i electrical gremlin fix - Bobby digital - 11-23-2010
electrical problems are so fun!!! it could be anything and there is so much to check. glad you found the problem
My 2001 F4i electrical gremlin fix - Petarded - 11-23-2010
Quote:
Originally Posted by da Liks
been there, done that. only i didnt have all the hassle, i just checked all the connectors haha!
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Wish i had =/ ... I searched "f4i wont start" and went through pages and pages of forum posts and didnt see anything mentioning to just check connectors =/
Quote:
Originally Posted by Bobby digital
electrical problems are so fun!!! it could be anything and there is so much to check. glad you found the problem
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Thanks, it took some time to put together the write up but hopefully someday someone out in internet land will appreciate it. Went riding last night and it had been way too long... my helmet literally had dust on it.
My 2001 F4i electrical gremlin fix - Naarden - 11-23-2010
yup, mine is like this right now figured it was just a fluke thing but i guess im not the only one with this bullshit.
My 2001 F4i electrical gremlin fix - Bobby digital - 11-23-2010
wiring harnesses are cheap enough now for f4is that i didnt even try to diagnose mine when i started having gremlins, just scooped one up and swapped it out and bike was running perfect in about an hour
My 2001 F4i electrical gremlin fix - Petarded - 11-24-2010
Quote:
Originally Posted by Bobby digital
wiring harnesses are cheap enough now for f4is that i didnt even try to diagnose mine when i started having gremlins, just scooped one up and swapped it out and bike was running perfect in about an hour
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I was putting off doing that as it would definitely take me more than an hour ... =/ ... Took me about 6 and a half hours to swap an engine on my race r6 ... average person i think can do it about 2-3 hours faster
My 2001 F4i electrical gremlin fix - Bobby digital - 11-24-2010
to be fair i wasnt counting taking apart and putting back together... i know what you mean, if i do it by myself i takes me forever
My 2001 F4i electrical gremlin fix - *MeatballStunts* - 11-24-2010
electrical problems are always more time consuming that you think. Glad you got it back running right though.
My 2001 F4i electrical gremlin fix - Ethiopian - 11-24-2010
Quote:
Originally Posted by Bobby digital
wiring harnesses are cheap enough now for f4is that i didnt even try to diagnose mine when i started having gremlins, just scooped one up and swapped it out and bike was running perfect in about an hour
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+1.
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